Pilot-Scale Sustainable Oxyhydrogen Production: A Pathway to Clean Hydrogen and Green Energy Solutions


Digital Object Identifier (DOI)

10.1088/1755-1315/1572/1/012002


Authors

BRYAN CATAPIA

College of Engineering

MARY FRANCES DEJORAS

College of Engineering

JOHN KRISTIAN SALVADOR

College of Engineering

JAMES LOUIE R. MENESES

College of Engineering

ULRICH A. DIVINA

College of Engineering

FRANCISCO A. JR. MAAÑO

College of Engineering

RANIE PORNELA,

College of Engineering

Abstract

This study explores the development and performance evaluation of a pilot-scale sustainable oxyhydrogen production system, aiming to address the urgent need for clean and renewable energy solutions in the Philippines. The system utilizes microhydropower as a renewable source to drive electrolysis for hydrogen and oxygen generation. A 220-liter elevated tank supplies water to a Pelton turbine, which powers a permanent magnet generator connected to a charge controller and battery bank. The stored energy runs a 17-plate wet cell electrolyzer, producing consistent hydrogen output. The study assessed temperature, flow rate, gas output, and electrical parameters under various test conditions. Results show a stable 1 Liter per Minute (LPM) hydrogen production rate at 12V and 5A, with higher Potassium Hydroxide (KOH) concentrations enhancing output. This research validates the feasibility of oxyhydrogen systems powered by off-grid renewable sources, with implications for energy independence, environmental sustainability, and rural electrification. The findings support the national goals of integrating hydrogen into the energy mix, providing a clean and scalable solution suitable for communities with abundant water and renewable energy resources.

Date Published

December 19, 2025

Keywords

Electrolysis
renewable energy
hydrogen production
micro-hydro system
sustainability